Generators for Logistics Centres

Product Description

In a logistics centre, a power outage can disrupt goods receiving, order picking and dispatch. Conveyor belts, automated sorting systems, loading docks and IT infrastructure depend on electricity, and their shutdown can cause delays throughout the supply chain. Industrial backup generators support priority operations when utility power becomes unavailable, helping limit downtime.

Which operations need to be maintained during an outage?

Backup power requirements vary between facilities. An automated distribution centre has different needs from a building used primarily for storage. Configuring the solution starts with identifying the equipment whose shutdown would affect safety, goods or operational workflows.

Depending on the activities carried out, priority loads may include:

• Material handling and sorting systems: conveyors, automated equipment and order picking systems.
• IT and communications infrastructure: local servers, network equipment and terminals used for inventory management.
• Loading and access equipment: dock levellers, industrial doors and access control systems.
• Lighting and security: circuits needed to support operations and monitor the premises.
• Refrigeration systems: in temperature-controlled warehouses, where extended outages can affect stored goods.

Not all equipment needs to be powered simultaneously. Setting priorities makes it possible to configure a solution that supports essential activities, with loads connected in stages.

How is a generator sized for a logistics centre?

Generator capacity is determined by the loads that will actually operate on backup power. Calculations must account for both running demand and starting requirements.

Conveyor motors, pumps and compressors can draw significant starting currents. Connecting several loads simultaneously can cause voltage and frequency fluctuations, making the load connection sequence important. The assessment also considers interaction with UPS systems and variable-speed drives, along with planned facility expansions.

In logistics parks with multiple buildings or tenants, the choice between a centralised solution and dedicated generators depends on the electrical distribution system, operational responsibilities and each tenant’s requirements.

Automatic transfer and runtime tailored to operations

Automatic controls can initiate generator starting when utility power fails and transfer the loads once electrical parameters have stabilised. For servers, communications equipment and control systems that cannot tolerate interruptions, UPS systems can bridge the starting and transfer period.

Restoring power does not always mean that the entire logistics operation resumes automatically. Some systems require checks or controlled restart sequences, which must be included in operating procedures.

Runtime is determined by the expected load and required operating duration. Refuelling and service access must be planned so that these activities can take place without obstructing traffic around loading areas.

Best Tools solutions and support for logistics centres

Best Tools Company provides Rehlko industrial generators and backup power solutions tailored to logistics centres and warehouses, from consultancy and configuration to delivery and commissioning.

Ongoing support includes preventive maintenance contracts, periodic inspections, load testing and service interventions, delivered through its technical team and nationwide network of mobile service units. Testing the generator and automatic transfer system helps maintain availability throughout the system’s operating life.

Contact the Best Tools team to configure a backup power solution tailored to your logistics centre.